Structural Shotcrete

Licensed & Experienced Shotcrete Contractor

Structural Shotcrete Installation and Repair

At BAM Shotcrete, we provide installation and repairs for structural shotcrete projects. We use high-quality equipment, reliable shotcrete pumps, experienced shotcrete pump operators, and ACI-certified nozzlemen.

With over 45 years of experience, we’ve built walls for parking garages, basement walls, shoring wall systems, robust pools, water features, retaining walls, architectural landscapes, ground supports, and more.

The cost, strength, durability, and aesthetics are reasons why structural shotcrete is a favorite among engineers, architects, and construction firms.

Call (623) 208-2912 or email us for a free structural shotcrete estimate

Based in Phoenix, we also offer our shotcrete services nationwide including Texas, Colorado, New Mexico, Nevada, Utah, California, Oregon, Washington, Georgia, Florida, Tennessee, Wyoming, Idaho, Montana, and more.

Common Structural Shotcrete Applications

Retaining Walls: Shotcrete is often used to repair or reinforce retaining walls, providing stability in areas where soil erosion or shifting is a concern.
Slope Stabilization: It is applied to stabilize slopes and prevent landslides, particularly in areas prone to soil erosion or geological movement.
Foundation Repair: Shotcrete is used to repair or strengthen building foundations, addressing cracks or other structural weaknesses.
Tunnels & Underground Structures: Shotcrete reinforces the walls and ceilings, ensuring the structural integrity of the excavation.
Bridges & Overpasses: Shotcrete is used to repair or restore concrete bridges, particularly in areas experiencing cracking or weather damage.
Parking Structures: It is used to repair or reinforce concrete in parking garages and structures to address deterioration caused by heavy usage or exposure to the elements.
Water Retaining Structures: In reservoirs, dams, and water tanks, shotcrete can be used to seal leaks and repair structural damages.

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Recent Shotcrete Projects

Structural Shotcrete Questions

Below we’ve compiled a list of answers to our most common structural shotcrete questions. If you have a question that we did not answer below, give us a call at (623) 208-2912 or send us an email.

What is structural shotcrete?

Structural shotcrete is a high-performance application of concrete, where the material is pneumatically projected onto surfaces at high velocity. It’s commonly used to create or reinforce structural elements such as retaining walls, tunnels, and foundations. The method ensures dense compaction, making the structure extremely strong and durable. It can be applied in hard-to-reach areas where traditional concrete pouring is difficult. Structural shotcrete also allows for more precise shaping and layering, making it ideal for complex architectural designs or structural repairs.

What are the main advantages of using structural shotcrete?

One of the key advantages of structural shotcrete is its ability to form strong, dense layers with minimal formwork, reducing both time and costs. It's extremely versatile and can be applied to vertical and overhead surfaces, making it ideal for projects with difficult angles or complex designs. The high-velocity application ensures excellent adhesion, even in challenging conditions, leading to a more durable end product. Shotcrete is also highly flexible in terms of the types of mixtures used, allowing it to meet specific project requirements. Additionally, its quick application and reduced material waste make it an eco-friendly option.

Can structural shotcrete be used for both new construction and repairs?

Yes, structural shotcrete is highly effective for both new construction and repair projects. In new builds, it's used to form solid foundations, retaining walls, and other key structural elements. For repairs, shotcrete is ideal for rehabilitating existing structures like tunnels, bridges, and dams, where it can restore strength and extend the lifespan of the structure. Its ability to be applied in layers makes it suitable for resurfacing or filling voids in compromised structures. Whether it's for a new project or retrofitting an old one, shotcrete provides strong, long-lasting results.

How does structural shotcrete differ from regular concrete?

The main difference between structural shotcrete and regular concrete lies in the application method. While regular concrete is typically poured into molds or forms, shotcrete is sprayed at high velocity, ensuring better compaction and adherence to surfaces. This process eliminates the need for extensive formwork, especially on vertical or overhead surfaces. Shotcrete's rapid application also allows it to be used in places where traditional concrete might be challenging to place or finish. Additionally, the mixture for shotcrete is generally more fluid and can include special additives to enhance strength, durability, or other specific properties.

Is structural shotcrete as durable as traditional concrete?

Yes, structural shotcrete is just as durable, if not more so, than traditional concrete when properly applied. The high-velocity application compacts the material more densely, which increases its strength and resistance to environmental factors like moisture or temperature fluctuations. Shotcrete is especially durable in harsh conditions such as marine environments or underground tunnels. Because it forms a monolithic bond to surfaces, it provides a seamless layer that’s less prone to cracking. With proper curing, structural shotcrete can match or exceed the longevity of traditional poured concrete.